高硬度鋼用底刃付きスレッドミル at-2とは？ | オーエスジー

What is Thread Mill AT-2 with end cutting edge for High Hardness Steel?

It is a thread mill with end cutting edge for high-hardness steel.

Helical drilling and threading can be performed simultaneously.

In the processing of screws on high-hardness materials, it is effective in solving the problems faced by customers.

There are many processing environments that need to be prepared: High-hardness processing

Example of a tool for drilling and screwing more than 50 HRC

High-hardness processing is already greatly affected by instability.
Depending on the machine specifications, there is a range of conditions that we are not good at.
If the workpiece is removed, even a slight shift in the center will cause instability during machining.

New proposal: Simultaneous processing of helical drilling + threading
Thread Mill with end cutting edge for High Hardness Steel AT-2
A thread mill is a tool that uses the helical machining of a machining center to perform thread machining.
Depending on the type of thread mill, Pilot hole is drilled and threaded on the Pilot hole , but this AT-2 achieves stable processing with less risk even in high-hardness steel, which is difficult to process, by simultaneously drilling + threading.

Pilot hole Not required

 

 

Pilot hole Advantages of machining and threading at the same time

 

・Improvement of setup

There is no need to prepare a separate machining environment that should be prepared, such as a machine that is good at the recommended condition range and a suitable cutting oil.

All you need to do is prepare the range of conditions in the AT-2 condition table and the cutting oil (or air blow ).

・ Since Pilot hole and thread processing are processed at the same time, there is no risk of instability due to phase shift, such as removing the workpiece.

・Since the chips are also finely divided, the risk of sudden breakage can be suppressed.

・Tools can also be consolidated into one.

 

AT-2 for high-hardness steel: Specifications for high hardness

internal thread Processing only ( external thread cannot be processed)

The combination of these makes it possible to stably perform thread machining that requires harsh high-hardness materials and strict dimensions.

 

In addition to metric screws, tapered threads for pipes are also on sale.

 

NC program creation app for thread mill
ThreadPro

forte
・ You can use it without downloading. (Internet browsing app required)
It can be used from smartphones and tablet PCs.
- Display of RPRG (RPRG: Reference value of tool diameter radius correction value)
・Helisart compatible
- Compatible with the addition of the latest tools, etc.
- Multilingual support (12 countries)
・ Various types of NC compatible (8 types)

ThreadPro is available free of charge from the OSG website.

You can reduce the time and effort required to create programs.

Since it can be used before the tool is purchased, it can be used for tool selection and machining time.

・ Click here for the AT-2 catalog