エコカットミニは専用アダプタが必須？＜エコカット＞

Processing is possible even without a dedicated adapter.

However, we recommend using an adapter for stable processing and repeatability of the cutting edge position.

References

EcoCut Mini(ECM) small diameter Solid Type (Grade: CTPP435)

**Compatible materials**
● 1st Recommendation
○ Second recommendation
Carbon Steel	P	●
stainless steel	M	●
cast iron	K	○
Non-ferrous metals	N
Heat-resistant alloys	S	●
High-hardness materials	H

small diameter Solid type (Material: CTPP435) φ2~8 Unit: mm


DC	L/D	Tool No.	Model No.	kitchen	DCON MS	overall length	flute length	Shank section size		RE	WF	apply adapter type
						OAL	LU	b1	b2
2	2.25D	※ 8923137	ECM 02L-2.25D	L	4	28	4.5	11	3.5	0.1	1	(1)
		※ 8923121	ECM 02R-2.25D	R
	4D	※ 8923139	ECM 02L-4.00D	L		31	8
		※ 8923123	ECM 02R-4.00D	R
2.5	2.25D	※ 8923141	ECM 02.5L-2.25D	L	4	29	5.63	11	3.5	0.1	1.25	(1)
		※ 8923125	ECM 02.5R-2.25D	R
	4D	※ 8923143	ECM 02.5L-4.00D	L		33	10
		※ 8923127	ECM 02.5R-4.00D	R
3	2.25D	※ 8923145	ECM 03L-2.25D	L	4	31	6.75	11	3.5	0.1	1.5	(1)
		※ 8923129	ECM 03R-2.25D	R
	4.0D	※ 8923147	ECM 03L-4.00D	L		35	12
		※ 8923131	ECM 03R-4.00D	R
3.5	2.25D	※ 8923149	ECM 03.5L-2.25D	L	4	32	7.88	11	3.5	0.1	1.75	(1)
		※ 8923133	ECM 03.5R-2.25D	R
	4.0D	※ 8923151	ECM 03.5L-4.00D	L		37	14
		※ 8923135	ECM 03.5R-4.00D	R
4	2.25D	8923101	ECM 04L-2.25D	L	6	35	9	11	3.5	0.2	2	(2)
		8923081	ECM 04R-2.25D	R
	4.0D	8923103	ECM 04L-4.00D	L		41	16
		8923083	ECM 04R-4.00D	R
5	2.25D	8923105	ECM 05L-2.25D	L	6	37	11.25	11	3.5	0.2	2.5	(2)
		8923085	ECM 05R-2.25D	R
	4.0D	8923107	ECM 05L-4.00D	L		45	20
		8923087	ECM 05R-4.00D	R
6	2.25D	8923109	ECM 06L-2.25D	L	8	38	13.5	11	3.5	0.2	3	(3)
		8923089	ECM 06R-2.25D	R
	4.0D	8923111	ECM 06L-4.00D	L		49	24
		8923091	ECM 06R-4.00D	R
7	2.25D	8923113	ECM 07L-2.25D	L	8	42	15.75	11	3.5	0.2	3.5	(3)
		8923093	ECM 07R-2.25D	R
	4.0D	8923115	ECM 07L-4.00D	L		53	28
		8923095	ECM 07R-4.00D	R
8	2.25D	8923117	ECM 08L-2.25D	L	8	45	18	11	3.5	0.2	4	(3)
		8923097	ECM 08R-2.25D	R
	4.0D	8923119	ECM 08L-4.00D	L		57	32
		8923099	ECM 08R-4.00D	R

Note: EcoCut Mini regrinding is not available because the tool diameter and the core height of the cutting edge will change.
※=New Sizes
L = Left hand, R = Right hand

small diameter Solid type (Material: CTWN425) ECM φ2~8

small diameter Solid type (Material: CTWN425) φ2~8 Unit: mm


DC	L/D	Tool No.	Model No.	kitchen	DCON MS	overall length	flute length	Shank section size		RE	WF	apply adapter type
						OAL	LU	b1	b2
2	2.25D	8923138	ECM 02L-2.25D-27	L	4	28	4.5	11	3.5	0.1	1	(1)
		8923122	ECM 02R-2.25D-27	R
	4.0D	8923140	ECM 02L-4.00D-27	L		31	8
		8923124	ECM 02R-4.00D-27	R
2.5	2.25D	8923142	ECM 02.5L-2.25D-27	L	4	29	5.63	11	3.5	0.1	1.25	(1)
		8923126	ECM 02.5R-2.25D-27	R
	4.0D	8923144	ECM 02.5L-4.00D-27	L		33	10
		8923128	ECM 02.5R-4.00D-27	R
3	2.25D	8923146	ECM 03L-2.25D-27	L	4	31	6.75	11	3.5	0.1	1.5	(1)
		8923130	ECM 03R-2.25D-27	R
	4.0D	8923148	ECM 03L-4.00D-27	L		35	12
		8923132	ECM 03R-4.00D-27	R
3.5	2.25D	8923150	ECM 03.5L-2.25D-27	L	4	32	7.88	11	3.5	0.1	1.75	(1)
		8923134	ECM 03.5R-2.25D-27	R
	4.0D	8923152	ECM 03.5L-4.00D-27	L		37	14
		8923136	ECM 03.5R-4.00D-27	R
4	2.25D	8923102	ECM 04L-2.25D-27	L	6	35	9	11	3.5	0.2	2	(2)
		8923082	ECM 04R-2.25D-27	R
	4.0D	8923104	ECM 04L-4.00D-27	L		41	16
		8923084	ECM 04R-4.00D-27	R
5	2.25D	8923106	ECM 05L-2.25D-27	L	6	37	11.25	11	3.5	0.2	2.5	(2)
		8923086	ECM 05R-2.25D-27	R
	4.0D	8923108	ECM 05L-4.00D-27	L		45	20
		8923088	ECM 05R-4.00D-27	R
6	2.25D	8923110	ECM 06L-2.25D-27	L	8	38	13.5	11	3.5	0.2	3	(3)
		8923090	ECM 06R-2.25D-27	R
	4.0D	8923112	ECM 06L-4.00D-27	L		49	24
		8923092	ECM 06R-4.00D-27	R
7	2.25D	8923114	ECM 07L-2.25D-27	L	8	42	15.75	11	3.5	0.2	3.5	(3)
		8923094	ECM 07R-2.25D-27	R
	4.0D	8923116	ECM 07L-4.00D-27	L		53	28
		8923096	ECM 07R-4.00D-27	R
8	2.25D	8923118	ECM 08L-2.25D-27	L	8	45	18	11	3.5	0.2	4	(3)
		8923098	ECM 08R-2.25D-27	R
	4.0D	8923120	ECM 08L-4.00D-27	L		57	32
		8923100	ECM 08R-4.00D-27	R

Note: EcoCut Mini regrinding is not available because it changes the tool diameter and the core height of the cutting edge.
L = Left hand, R = Right hand

adapter

Unit: mm

""""


Adapter Type	Tool No.	Model No.	DCONWS	DCONMS	OAL	l2	H1 & H2	Application ECM
(1)	8929017	EC-ADJ16-04	4	16	100	18	15	ECM 02... 02.5... 03... 03.5...
	8929018	EC-ADJ19.05-04		19.05	120	18	17.05
	8929019	EC-ADJ20-04		20	120	18	18
	8929020	EC-ADJ22-04		22	120	18	20
	8929021	EC-ADJ25-04		25	120	18	23
	8929022	EC-ADJ25.4-04		25.4	120	18	23.4
(2)	8929001	EC-ADJ16-06	6	16	100	18	15	ECM 04... 05...
	8929002	EC-ADJ19.05-06		19.05	120	18	17.05
	8929003	EC-ADJ20-06		20	120	18	18
	8929004	EC-ADJ22-06		22	120	18	20
	8929005	EC-ADJ25-06		25	120	18	23
	8929006	EC-ADJ25.4-06		25.4	120	18	23.4
(3)	8929011	EC-ADJ16-08	8	16	100	18	15	ECM 06... 07... 08...
	8929012	EC-ADJ19.05-08		19.05	120	18	17.05
	8929013	EC-ADJ20-08		20	120	18	18
	8929014	EC-ADJ22-08		22	120	18	20
	8929015	EC-ADJ25-08		25	120	18	23
	8929016	EC-ADJ25.4-08		25.4	120	18	23.4

It can be processed without an adapter, but we recommend using an adapter for stable machining and improving repeatability of the cutting edge position.
A wrench is supplied with the adapter.

About the EcoCut Mini (ECM) Adapter

A EcoCut Mini also supports internal through-coolant
B EcoCut Mini's shank end-face restraint improves machining stability and repeatability of the cutting edge position
C In addition to the coolant that passes through the inside of the EcoCut Mini, a mechanism that injects coolant from the end face of the adapter toward the back of the EcoCut Mini.
D Internal lubrication mechanism

E Prevents chips from entering the workpiece and the back of the EcoCut Mini during internal turning, enabling stable machining.
F Groove for access of external coolant hose
G Flattening is placed on 4 sides (90° phase)

▼ Processing data

Improvement Guidelines: Part 1
Tool consolidation and surface improvement
Current Processing Process
1) φ2.8 center drill
2) End-face grooving tool
3) End mills (counterboiling, end face finishing)
The end surface of the end mill is poor.

Unit: (mm)


	EcoCut Mini	another company
tool	ECM 03R-2.25D(CTPP435)	Uses 3 tools
Machines used	Automatic lathe
Work	spool
Workpiece materials	SCM420

EcoCut Mini Cutting Data


	Drilling	End face turning
Cutting speed Vc （m/min）	30	15
Feed amount f （mm/rev）	0.03	0.05
Infeed AP (mm)	φ3	0.5

result
・EcoCut Mini for tool consolidation
・Improved quality of the machined surface (edge surface roughness: Ra 1.3 μm)

Improvement Guidelines: Part 2
Drilling holes with a current drill
Roundness cannot be obtained due to vibration during processing
Concentricity with the outer diameter of the workpiece cannot be obtained.
Inner diameter dimension tolerance (H9) cannot be obtained
Therefore, it is necessary to finish with a reamer


	EcoCut Mini	another company
tool	ECM 07R-2.25D（CTPP435）	Uses two drills and reamers
Machines used	Compact NC lathe
Work	small diameter Pump Parts
Workpiece materials	S25C

EcoCut Mini Cutting Data


	Drilling	Internal Turning
Cutting speed Vc （m/min）	60	60
Feed amount f （mm/rev）	0.03	0.1
Infeed AP (mm)	φ7	0.8

result
・By using EcoCut Mini for a turning finish, roundness, concentricity, and dimensional tolerances are also improved, resulting in remarless performance.
EcoCut Mini of the same size can be used with different workpieces with different dimensions, reducing tool costs.

Improvement Guidelines: Part 3
・Improvement of processing efficiency
・Reduction of tool costs

Unit: (mm)


	EcoCut Mini	another company
tool	ECM 04R-2.25D（CTPP435）	I.D. Bite
Machines used	Automatic lathe
Work	Housing Starter
Workpiece materials	SUS303

EcoCut Mini Internal Turning Cutting Data


Cutting speed Vc （m/min）	Feed amount f （mm/rev）	Infeed AP (mm)
80	0.05	0.1

result
・Reduction of processing time by increasing the feed volume (f=0.03→0.05mm/rev)
・Continuous machining of 5,200 workpieces, which greatly exceeds the current 2,000 workpieces, is possible for the required accuracy of Rz 6.3 μm or less.

Improvement Guidelines: Part 4
Tool consolidation and machining time reduction
Current Processing Process
1) φ3.8 drill
2) φ4.0 flat drill (bottom flat finish)
3) φ5.2 part chamfering and inner diameter finishing turning
Since there is a pilot hole φ3.8, chips stretch during flat drilling.


	EcoCut Mini	another company
tool	ECM 04R-4.00D-27（CTWN425）	Uses 3 tools
Machines used	Automatic lathe
Work	Small bush
Workpiece materials	Aluminum material

EcoCut Mini Cutting Data


	Drilling	Internal Turning
Cutting speed Vc （m/min）	65	65
Feed amount f （mm/rev）	0.02	0.05
Infeed AP (mm)	φ4	0.12

result
・Machining is possible with a single EcoCut Mini, realizing tool consolidation
・40% reduction in processing time

(FAQID:38)

エコカットミニは専用アダプタが必須？＜エコカット＞ | オーエスジー

Is a special adapter required for Eco Cut Mini? < Eco Cut>

加工相談Navi

エコカットミニは専用アダプタが必須？＜エコカット＞ | オーエスジー

Is a special adapter required for Eco Cut Mini? < Eco Cut>